红外探测器杜瓦组件的悬臂梁结构优化设计方法
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TN215

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Optimization Design Method of Cantilever Beam Structure of Infrared Detector-Dewar Assembly
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    摘要:

    在大量级振动应用场景中,红外探测器杜瓦组件的悬臂梁结构容易遭到破坏。设计了一种非接触式螺旋弹簧支撑环结构。在杜瓦外壳与冷指之间,通过非接触的方式大幅减小传统加强方案所增加的杜瓦漏热,并将振动能量转换成弹性势能,降低大量级振动对冷头的应力影响。经过Ansys软件模拟分析和优化后,铂铱丝的最大变形量为1.7 mm,比常规结构下降了57.5%;最大应力为307 MPa,下降了52%。试验结果表明,优化后的平均漏热仅增加了1%,同时具有显著提高的抗振性能。采用常规结构的组件在15 grms耐久随机振动后会出现铂铱丝断裂现象,而优化后的组件则能够承受15 grms耐久随机振动和17.6 grms短时大量级随机振动,并在17.6 grms随机振动过程中保持探测器焦温稳定,且其正常运行不受影响。

    Abstract:

    In high-level vibration application scenarios, the cantilever beam structure of the infrared detector-dewar assembly is easily damaged. A non-contact helical spring support ring structure is designed. Between the dewar shell and the cold finger, the dewar heat leakage increased by the traditional strengthening scheme is greatly reduced through a non-contact method, and the vibration energy is converted into elastic potential energy, thereby reducing the stress impact of high-level vibration on the cold head. After simulation analysis and optimization with Ansys software, the maximum deformation of the platinum-iridium wire is 1.7 mm, which is 57.5% lower than the conventional structure; the maximum stress decreases by 52% to 307 MPa. Experimental results show that the average heat leakage after optimization increased by only 1%, while having significantly improved vibration resistance. The assemblies with conventional structures would experience platinum-iridium wire breakage after enduring 15 grms durable random vibration, while the optimized assemblies can withstand 15 grms durable random vibration and 17.6 grms short-term high-level random vibration. The optimized assemblies keep the detector focal plane temperature stable during 17.6 grms random vibration without affecting their normal operation.

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张杨文,沈星,洪晓麦,等.红外探测器杜瓦组件的悬臂梁结构优化设计方法[J].红外,2024,45(12):26-33.

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