红外热像仪发射率补偿模型研究
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Research on the Emissivity Compensation Model of Infrared Thermal Imagers
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    摘要:

    红外热像仪作为非接触式测温工具在热冲压工艺中具有显著优势,但其测量精度易受表面发射率、观测角度以及目标温度等多种因素的影响。提出了一种基于动态发射率补偿的测温优化方法。采用投影测量技术精准获取复杂曲面零件的空间角度参数,然后通过实验量化分析观测角度和温度值对测温偏差的作用规律;采用机器学习算法构建发射率与多维变量之间的非线性映射模型,实现了动态发射率参数的智能补偿。实验结果表明,经补偿后测温系统误差可稳定控制在±1.5 ℃范围内,精度比固定发射率模式提升60%,为高精度红外测温在智能制造场景中的应用提供了有效解决方案。

    Abstract:

    As a non-contact temperature measurement tool, infrared thermal imagers offer significant advantages in hot stamping processes. However, their measurement accuracy is susceptible to multiple factors, including surface emissivity, observation angle, and target temperature. A temperature measurement optimization method based on dynamic emissivity compensation is proposed. Projection measurement technology is used to accurately obtain the spatial angular parameters of complex curved parts. Then, the effect of observation angle and temperature value on temperature measurement deviation is quantitatively analyzed through experiments. A machine learning algorithm is employed to construct a nonlinear mapping model between emissivity and multidimensional variables, enabling intelligent compensation of dynamic emissivity parameters. Experimental results show that after compensation, the temperature measurement system error can be stably controlled within the range of ±1.5 °C, improving accuracy by 60% compared to the fixed emissivity mode. This method provides an effective solution for the application of high-precision infrared temperature measurement in intelligent manufacturing scenarios.

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许彰理,田浩彬,李学磊,等.红外热像仪发射率补偿模型研究[J].红外,2025,46(8):30-37.

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  • 收稿日期:2025-02-05
  • 最后修改日期:2025-02-18
  • 录用日期:2025-02-25
  • 在线发布日期: 2025-08-29
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